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Synthetic and Alternate Fuels Experience

Over thirty years experience with numerous synthetic and alternate fuels development efforts, studies, designs and operation serving in various roles ranging from Executive sponsor to study leader.  Some highlights are:

 

Coal Gasification

·         KBR Transport Gasification/Combustion System – As Vice President - Technology, KBR executive sponsor for:

-          US DOE 300+ MW demonstration IGCC plant to be located near Orlando, FL - support to Southern Company’s successful proposal.  (Project awarded in 2004 and canceled 2007)

-          Southern Company Services operation of large scale pilot plant based on KBR transport reactor gasification system at US DOE coal gasification development facility at Wilsonville, AL - KBR support for 10 year+ operation.

-          Southern Company Services/US DOE - Design and procurement of gasification system for coal gasification pilot plant at Wilsonville, AL

-          US DOE – Development and operation of KBR small scale transport reactor based gasification/combustion system at KBR Technology Center, Houston, TX.

-          US DOE – Development and operation of KBR small scale transport reactor based hot gas desulfurization system at KBR Technology Center, Houston, TX.

 

·         Proposal to acquire one of the world’s leading commercial coal gasification technologies.  Led this unsuccessful effort.

 

·         KRW Bubbling Bed Coal Gasification Technology (formerly Westinghouse gasification)

-       Sierra Pacific/Foster Wheeler/US DOE – Design, procurement and operation support for gasification area of 100 MW IGCC demonstration plant located at Pinon Pines, NV.

-       KRW Energy Systems, Inc. – company formed by Kellogg Rust Synfuels to complete the development and commercialization of Westinghouse gasification technology  – responsible for KRW division management including P&L and direction of technical and commercial activities.

-       Purchase of Westinghouse bubbling bed gasification technology and large scale pilot plant located at Waltz Mill, PA for Kellogg Rust Synfuels, Inc.


·         Wheelabrator-Frye – Fuel gas over the fence plants based on Lurgi fixed bed gasification process - many design and cost estimate studies for Wheelabrator-Frye who wanted to own and operated such facilities.

 

·         RTI International Inc. – Coal gasification technology assistance.

 

·         Confidential fertilizer company – Review of coal to ammonia study.

 

·         Numerous coal and biomass gasification studies and preliminary designs based on commercial and developmental gasification technologies e.g. Texaco (now GE), Shell, Lurgi, KBR, Koppers-Totzek, H-T Winkler, etc. for applications such as fuel gas, IGCC, methanol, ammonia, etc. for both domestic and international clients.

 

Coal and Biomass Liquefaction

·         International Coal Refining Company/US DOE – 2,000 TPD coal liquefaction plant to be located in Kentucky – extensive process, detailed design and cost estimate.

 

·         Southern Company Services and Wheelabrator-Frye – 2,000 TPD coal liquefaction plant to be located in northern Alabama - extensive process, detailed design and cost estimate.

 

·         Kerr-McGee Corporation – Supercritical solvent deashing pilot plant for DOE coal liquefaction pilot plant located at Wilsonville, AL – process and detailed design.

 

·         Dow Chemical Company – coal liquefaction plant – preliminary design and estimate for commercial scale plant based on Dow’s proprietary process.

 

·         US Bureau of Mines – Wood to oil pilot plant, Albany, OR – process and detailed design and operation.

 

·         Cash Minerals ltd. – Coal to Fischer-Tropsch liquids conceptual study for Canadian location.

 

·         North American Coal Corporation – Various consulting services for proposed coal to Fischer-Tropsch liquids project.

 

·         Cash Minerals ltd. – Coal to Fischer-Tropsch liquids conceptual study for Chinese location.

 

·         RTI International Inc. – Several coal to Fischer-Tropsch liquids studies.

 

·         Citi Corporation – Sustainable Development Investments – biomass to ethanol project due diligence

 

·         Numerous other coal and biomass liquefaction studies.

 

Other Related Activities

·         Heavy Oil Conversion Development Effort at KBR Technology Center – Proprietary process based on break-through new concept (co-inventor).

·         Wheelabrator-Frye - Wet peat carbonization studies based on proprietary Finnish process.

·         US Bureau of Mines - Municipal Waste Pyrolysis Plant – process and detailed design.

·         Shale oil studies.

·     Technip USA – Managed successful proposal to major oil company for large proprietary heavy oil conversion project.

 

Copyright © MVS Consulting LLC, 2008